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Moose-proof and megacasting: Ars drives the new Volvo EX60

Moose-proof and megacasting: Ars drives the new Volvo EX60

Summary

Volvo introduced the all-electric EX60 SUV, which uses a new electric vehicle platform called SPA3. It offers up to 400 miles of driving range, faster charging, and a unique structural design, including a strong aluminum frame made by megacasting and integrated battery cells for better safety and efficiency.

Key Facts

  • The Volvo EX60 is the first model built on the SPA3 all-electric vehicle platform.
  • It can drive up to 400 miles (643 km) on a single charge.
  • The EX60 supports very fast charging, reaching 10 to 80 percent in 16 minutes using a 350 kW charger.
  • Volvo uses a process called megacasting, which creates a large, lightweight aluminum part by casting molten metal into a single piece.
  • The battery design uses cell-to-body integration, meaning battery cells form part of the car’s structure for strength and safety.
  • Volvo tested the EX60 for moose collisions, using a heavy rubber moose dummy to ensure the car protects occupants in crashes with large animals.
  • Safety features include strong A-pillars and roof headers to shield passengers from impacts.
  • The EX60 starts at $59,795 and goes up to $68,745, with more powerful versions planned for the future.
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